• 2025-09-06 13:59:57
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In today's increasingly competitive manufacturing environment, enterprises not only need to focus on product quality and market share but also need to achieve cost reduction and efficiency improvement through optimizing internal operations, while actively responding to the national "dual carbon" strategy and promoting green transformation. A well-known domestic air conditioning manufacturing enterprise has faced multiple challenges in recent years, such as rising labor costs and increasing environmental pressure. The operation of forklifts in its warehousing and logistics links has become a key area for optimization. By introducing BYD forklifts across the board, the enterprise has not only significantly reduced operating costs but also achieved a dual improvement in environmental benefits and operational efficiency.

The pain points of traditional forklift operation: high cost and high pollution coexist

As a leading enterprise in the air conditioning industry, this company has a huge daily material handling volume. Traditional internal combustion forklifts were once the main equipment. However, as the business scale expanded, the drawbacks of internal combustion forklifts became increasingly prominent:

High cost of fuel forklifts: The daily fuel consumption of a single internal combustion forklift is about 15-20 liters, and the annual fuel cost is over 100,000 yuan per unit. Moreover, fluctuations in oil prices further increase cost uncertainty.

Rising maintenance costs: The core components of internal combustion forklifts, such as engines and gearboxes, have a high failure rate, and the annual maintenance cost is about twice that of new energy lithium battery forklifts.

Increased environmental pressure: The annual carbon emissions of a single internal combustion forklift exceed 50 tons, and the nitrogen oxides and particulate matter in the exhaust gas cause pollution to the air conditioning production workshop with high cleanliness requirements.

Deteriorating working environment: The noise and vibration problems of internal combustion forklifts affect the work efficiency and health of employees.

BYD Forklift's Solution: New Energy Logistics Handling System

In response to the pain points of this air conditioning enterprise, BYD has provided a full-scenario solution centered on new energy lithium battery forklifts:

Breakthrough in Phosphate Iron Lithium Battery Technology: BYD forklifts are equipped with self-developed phosphate iron lithium batteries, which have advantages such as long cycle life, fast charging speed, and high energy density compared to traditional lead-acid batteries. Through the "charge and use" mode, the enterprise has achieved 24-hour continuous operation;

Cost Advantage throughout the Lifecycle: Energy consumption cost reduced by 80%. The new energy lithium battery forklifts consume only 1.3-1.5 kWh per hour. Calculated based on industrial electricity prices, the annual energy consumption cost of a single unit is less than 20,000 yuan, saving over 80,000 yuan compared to internal combustion forklifts;

Reduced Maintenance Costs: The structure of new energy lithium battery forklifts is simple, and there is no need to replace engine oil, filters, and other components, resulting in low annual maintenance costs;

Improved Labor Efficiency: The fast charging feature reduces battery replacement time, allowing drivers to focus on core operations, and increasing the average daily effective working hours of a single forklift;

Significant Environmental Benefits: New energy lithium battery forklifts have no exhaust emissions during operation, improving air quality in the workshop and reducing the risk of product contamination.

Digital management empowerment: From single-machine intelligence to system optimization

BYD forklift intelligent management system further enhances the operational efficiency of air conditioning enterprises:

Smart material handling is convenient and efficient: BYD material handling robots are equipped with intelligent autonomous safety systems, capable of adapting to the complex safety requirements of warehouse material handling operations, and are not constrained by site, road, and space;

Precise data analysis: Through advanced technologies such as laser radar, precise detection of the scene and obstacles and real-time map construction are achieved, ensuring precise planning of the material handling path and effective avoidance of obstacles;

Upgraded safety control: Multiple safety protections, including laser obstacle sensors, mechanical anti-collision devices, and sound and light alarms.

The successful application of BYD forklifts in this air conditioning enterprise can be regarded as an investment that combines economic returns and strategic value, achieving a transformation from a "cost center" to a "value center". The core lies in converting environmental protection demands into economic benefits through technological innovation, demonstrating that green transformation is a new engine for high-quality development in manufacturing. In the future, with the deep integration of new energy technology and digital technology, BYD forklifts will continue to assist more enterprises in building efficient, low-carbon, and intelligent logistics systems, promoting the comprehensive advancement of Chinese manufacturing towards a green future.